Over
the years, we've accumulated quite a list of frequently asked questions
(FAQs) and their answers. They range from basic, beginners questions to
high-tech problems with multi-part solutions.
We'll be adding questions and answers as we get them put into the proper format. If you have a question that isn't answered here, feel free to drop us a line and ask.
How is "solder" pronounced?
What is "flux", anyway? What does it do?
What's the difference between "Rosin Core" and "Acid
Core" solder?
Can I use "electronics" solder on a small plumbing
job?
Can I use "plumbing flux" on my fuse box
downstairs?
What the heck are all the
numbers and letters in a solder alloy's name?
Every time I try using my soldering iron, I burn my hand.
Why?
How do they do the soldering on those rear window
defoggers?
Does solder go bad? Our process isn't working like it used
to. Why?
What do I need to know when ordering solder?
What exactly is a 'eutectic'
alloy? What makes it special?
How is "solder" pronounced?
The accepted pronunciation is
"SAH-der", but as long as you can spell it, we'll know what you're talking
about. (Back
to Top)
What is "flux", anyway? What does it do?
A flux can either remove existing
oxides from the metal part that you are trying to solder, or simply coat the
part to keep new oxides from forming while you are heating it. We offer flux
options for every application.
(Back to Top)
What's the difference
between "Rosin Core" and "Acid Core" solder?
Rosin core solder contains rosin, which
is usually a purified pine tree sap, as a fluxing agent. The flux can be
inactive, in which case it simply covers the area being soldered during the
process (to keep oxides from forming), active or mildly active , in which
case it will remove light-to-medium oxides that were present before the
soldering process began, or highly active, which will remove almost any
oxide or stain on the part and allow a good solder joint to be made. Rosin
Core solders are active only during the soldering process. Activity is
halted or greatly reduced after the heating process is finished. Rosin
fluxes are non-conductive, and for this reason, they are the choice for
electrical and electronics connections.
Acid core solder contains a water based flux that is usually highly active both during and after the soldering process. The higher incidence of oxidation (also known as rust or tarnish) usually associated with plumbing fittings and fixtures requires an aggressive, highly active flux to allow a good solder joint to be made.
While acid based fluxes are highly active, they are also hygroscopic. This means that any flux remaining after the soldering operation will acquire moisture from the atmosphere. Left intact, excess acid flux can cause moisture to accumulate to the extent that it will actually flow and puddle. Since acid fluxes usually remain active after the soldering process, removing the residue is indicated to keep the residue from continuing to eat away at the part.
Acid based fluxes are usually water soluble, which allows for easy removal with little more than warm water and a mild detergent. (Back to Top)
Can I use "electronics" solder on a small
plumbing job?
While lead bearing solders were used for
years on plumbing fixtures, it is now illegal in many states to use tin/lead
solders on potable water systems. Lead will readily leech from the alloy
into water, and can cause a myriad of health problems. Infants are most at
risk from lead. It can cause developmental problems and brain damage.
Lead bearing solders were used because of their relatively low melting points and the ease with which they flow and bond to other metals such as copper. Alternatives such as SN95/Sb5 are used, but their higher melting points and inferior wetting ability make them a less-than-optimum choice.
That's why we've developed TB1™...
The Best One.
TB1™ melts, flows, and wets like a tin/lead solder, but
is lead-free. And it does it at a lower cost than lead-free solders from
other manufacturers. (Back to Top)
Can I use "plumbing flux" on my fuse box
downstairs?
NO! "Plumbing" fluxes are usually
water soluble and hygroscopic. Using this type of flux on an electrical
connection is dangerous. Either the flux itself or the water it attracts
from the atmosphere can bridge connections and cause short circuits that can
result in anything from fire to electrocution. Be safe and use only
electronics grade rosin cored solder.
(Back to Top)
What the heck are all the numbers and
letters in a solder alloy's name?
Most solders are described as
percentages of particular metals. Sn60/Pb40, for instance, is an alloy of 60
percent Tin (Sn) and 40 percent Lead (Pb). There are instances when a solder
alloy is known by only part of that designation. Sn96, for instance is the
designation for an alloy of 96 percent Tin (Sn) and 4 percent Silver (Ag).
(Back to Top)
Every time I try using my soldering iron, I burn my
hand. Why?
Our first guess would be that
you're holding the wrong end of the soldering iron. Turn it around and see
what happens. (Back to Top)
How do they do the soldering on those rear window
defoggers?
Soldering to glass has been
something of a holy grail in the solder industry. It used to be that glass
had to be etched with some fairly strong and very dangerous acids and
treated with expensive metals that would form an intermediate layer... IT
would bond to the glass, and the solder would bond to IT.
The Torrey S. Crane company manufactures solder alloys for these types of applications that, along with the process that deposits the defogger itself, removes the need for etching and expensive metal bonding. We manufacture these alloys in many forms including solid and flux cored wire. (Back to Top)
Does solder go bad? Our process isn't working like it
used to. Why?
If it's been more than 30 days
since you changed the solder in your melting pot, the answer is probably
'contamination'. Over time, contamination from whatever it is that you're
soldering builds up. Running copper parts through a wave soldering machine
will result in copper contamination, steel parts result in iron and nickel
contamination. Depending on what the contaminant is and how much of it has
gotten into the solder, it may be time to change the contents of the pot.
The Torrey S. Crane Company offers solder pot analysis that will tell you if your material is contaminated and, if so, with what. (Back to Top)
What do I need to know when ordering solder?
Most of the time, knowing the
alloy, dimensions (diameter for wire or weight per piece for bars and
ingots), core type (for wire) and quantity is enough. Any specifications
(ASTM, QQ-S, J-STD, etc.) should also be mentioned when you place a quote
request or order. (Back to Top)
What exactly is a
'eutectic' alloy? What makes it special?
A eutectic alloy is one which melts and solidifies at the same temperature.
In many applications, a pasty stage is not desirable, and an alloy that does
not have a pasty stage is of benefit. Chemically, eutectic alloys are
special because they are 'balanced'. Their melting/solidification
temperature is a side effect of this fact.
(Back to Top)
